KCDw, a leading cabinet design software company
and Thermwood, the leader in nested based CNC cabinet systems have
announced that they have completed work on an interface that works
at the “Job Level”.
One of the biggest benefits of a “Job Level” interface
is that the entire job, everything….. cabinets, dovetail
drawers, doors, moldings….. everything, is in a single file.
The Thermwood “Next Generation” control has the ability
to sort this all out, creating the nests and CNC programs automatically.
Then it guides the operator through the job, step by step.
All other software except for KCDw and Thermwood’s eCabinet
Systems currently works at the “part” level. This means
that the nests and CNC programs are created in the software, not
in the control. This also means you need a separate CNC program
for each nested sheet, a separate CNC program for each flip operation,
and a separate CNC program for any other parts you want to make.
This can mean a 100 or more programs for a single job. And, each
of these programs must be tailored for each machine they run on.
There are three fundamental benefits of working at the “job” level
rather than the “part” level. First, it’s more
productive. It’s a lot easier to load one program and follow
instructions than to fumble with a 100 or more individual files.
Remember, the machine is not running when you’re sorting
files. In fact, a job level interface can be up to twice as productive
as a part level interface and the possibility of making a mistake
is much lower.
The second advantage of a “Job Level” interface is
that it works on any machine. The machine’s control automatically
takes into account table size, head configuration, available vacuum,
tooling and a hundred other factors when it creates the CNC programs.
When you work at the part level, you must take these all these
factors into account when you create the programs and, the programs
will only work for the one machine with that exact configuration.
With a “Job Level” interface you can freely exchange
programs between machines. With a “Part Level” interface
you cannot.
This feature makes Thermwood’s Production Sharing program
work. About a hundred shops currently machine parts for others
in this program and their ability to efficiently do this is based
on “Job Level” communications.
The third advantage to “Job Level” communications
is that you can easily and efficiently incorporate partial sheets
left form previous jobs into new jobs. Since nests are created
within the control, it is easy to add partial sheets to a job right
at the machine. In fact, the control prints a bar code label for
the left-over sheets to make it even easier to input them into
new jobs. While this ability theoretically exists at the part level,
it is difficult and complex and few actually do it, instead simply
scrapping anything left over. This feature can mean a lot of savings.
With this announcement, all the benefits of “Job Level” communications
are now available to KCDw users. It also gives KCDw users the ability
to tap into Thermwood’s Production Sharing program and it
gives Production Sharing Members another major market for their
services.
KCDw is the first of what Thermwood hopes will
be a number of software companies that embrace “Job Level” communications.
They are currently working with every major software vendor to
develop “Job Level” links between their products and
Thermwood machines. KCDw is the first to complete this development,
including field tests and the new Job Level Interface is now available
directly from KCDw (508-760-1140). |