Avoid Obsolescence with Continuing Updates
CNC Router technology has advanced dramatically and the rate of change is increasing. A machine purchased today may be at a competitive disadvantage to newer machines in just a few years. Thermwood is the only CNC router manufacturer that protects you from this danger by offering ongoing system software and hardware updates. The Advanced Support Program offers these updates at the lowest possible cost. The system software update, normally $2,500 for each year is included free of charge for member companies. Savings on software upgrades alone can easily pay for membership in the Advanced Support Program.
Service is Virtually Instant
A system called "Virtual Service" is provided for members of the Advanced Support Program. "Virtual Service" is a powerful audio and video link, using an internet connection, between the customer's 91000/Gen 2/QCore SuperControl and the Thermwood service department. When the "Virtual Service" link is established, the customer can see and talk to the Thermwood service technician and the service technician can see, not only the customer, but also all of the critical parameters of the control.
It essentially gives the service technician as much information as standing in front of the customer's control itself.
Through this link, the control can be diagnosed in real-time while programs are being executed and corrections can be made. Programming errors can be found and corrected on-line. Customers can typically handle many mechanical problems if they are shown what to do, so videos can be launched by the Thermwood technician to be viewed by the customer. "Virtual Service" can effectively handle most difficulties and problems that occur. This reduces or possibly eliminates a costly service trip, when resolved by pushing a button to contact Thermwood. It provides service in minutes instead of days or weeks, reducing both downtime and frustration.
Nearly Eliminate Service Cost
As a Thermwood customer you already know how incredibly reliable Thermwood machines are, but even healthy people invest in health insurance. As a member of the Advanced Support Program, your 91000/Gen 2 SuperControl is covered by an ongoing limited warranty, both parts and labor. For as long as you remain on the program, all defective control system parts are free. Should you need service labor to repair or replace a control system part, you simply pay for travel expenses and the labor is also free. In fact any service labor required to repair or replace any part of the machine found to be defective is free under the program (Labor Warranty applies only to U.S. customers with machines already connected to Virtual Service.) And if you require repair parts, they are available at a 20% discount. A single major problem can easily pay for the program for several years.
Thermwood operates the Advanced Support Program for two purposes, to keep your Thermwood CNC router updated and competitive and to insure against major expenses for repair. The unstated goal underlying the entire program is to do these things at the lowest possible cost to you, the Thermwood user.
You have purchased your CNC router from the one company dedicated to continuous technical updates, Thermwood. Most CNC control and machine manufacturers want your machine to become old and obsolete so you eventually discard it and buy a new one. The problem is that you may spend many, many years nursing along a machine that really cant compete with the new machines your competitors are buying. Even if it is state-of-the-art when you buy it, it is quickly eclipsed by advancing technology. You are faced with a dilemma. If I dont buy a modern machine I wont be able to compete today and if I do buy one, it will quickly become obsolete and I still wont be competitive.
You have selected the best, most advanced CNC router on the market. Now, maintain your competitive advantage and keep your machine in top working order by joining the Advanced Support Program.
The Advanced Support Program is the Answer.
Thermwood wants its customers to be the most competitive, most successful companies in the business. If our customers grow because of our machines, they will buy more machines. They will be successful and we will be successful, a great partnership.Thermwood is in a unique position to support this partnership. We are the only CNC router manufacturer to control all technical aspects of our machines. We build our own controls and maintain an aggressive ongoing technical research and development program. We make certain that new advances can be retrofitted to older machines. Our competitors must purchase their controls from others. These commercial CNC control manufacturers get half or more of their revenue from replacing their own obsolete controls in the field. They have little interest in prolonging and enhancing existing controls, so even if the machine manufacturer would like to keep you updated, they cant do it.
The Advanced Support Program is Simple.
You pay a small ongoing fee for each machine on the program. In return you get an software update, free of charge to bring your system up to current standards. If you are not on the program, this update will cost $2,500. If new hardware is required for future software versions, those components will be quoted at the time of the upgrade. With the software and possibly hardware update you have the same features and performance as a new machine, each year, for a tiny fraction of new machine cost. This may mean faster speeds, smoother operation and new control features, but there is even more to the program.
Members are provided with Virtual Service. With this powerful audio and video link the customer can see and talk to the Thermwood service person and the service person can see, not only the customer, but also all of the critical parameters of the control. It essentially gives the service technician as much information as standing in front of the customers control itself. The control can be diagnosed in real-time while programs execute. Corrections can be made to the control, programming errors found and corrected, and mechanical problems communicated. Videos, showing how to perform many maintenance functions, can be launched by Thermwood to be viewed by the customer. It reduces service cost but retains highly qualified service people. It provides service in minutes instead of days or weeks, reducing both downtime and frustration.
With the purchase of a new machine Thermwood offers a one-year limited parts warranty. There is no cost to correct defects in parts or workmanship during that period although, if a technician is required to travel to your facility, you are required to cover the travel expenses. Under the Advanced Support Program this warranty is extended for the control system continuously. At any time should a part on the control system fail, it is covered just as if it occurred during the first year. Drive Modules, Frequency Converters, and Air Conditioners are not part of the full control system warranty.
Those of you who have run Thermwood machines for some time realize that the control is extremely reliable. If it weren't, we would not be able to make this offer. Still, things can and do fail and many times repair or replacement can be quite expensive. You can think of the Advanced Support Program as an insurance policy. For a small premium, an unlikely, but expensive problem can be handled at no cost. But there is more.
In addition to full parts coverage of the control, we offer continuing labor warranty on the control system and the machine (Labor Warranties apply to U.S. customers only.) Should your machine fail for any reason, you can get a qualified technical service representative to travel to your facility for no cost other than travel expenses. This labor warranty does not cover routine maintenance or customer inflicted damage.
In addition, repair parts for all machines enrolled on the program are available at a 20% discount. A single major event can save you the cost of the program for several years.
This web site is designed to explain the program and inform you of what you might be missing with older control software. The site also has a suggestion box where customers that are on the program and also people that are not on the program can give us there suggestions for software enhancements. We want to know your ideas, being first hand users of the 91000/Gen 2 SuperControl, for potential features that could benefit you in your daily operation.
The Advanced Support Program is available for any Thermwood Model machine equipped with a 91000/Gen 2 SuperControlfor $225.00 monthly per machine or, at a discounted rate (reference the payment chart below).
Machine
Qty. |
Yearly Fee |
1 |
$2500
per machine |
2
to 5 |
$2250
per machine |
Over
5 |
Contact
Thermwood |
Machine
Qty. |
5
Year Fee (5
years for the price of 4 years) |
1 |
$10,000
per machine |
2
to 5 |
$9,000
per machine |
Over
5 |
Contact
Thermwood |
Machine
quantities are based on single site locations. |
To Summarize, Machines enrolled in the program shall receive:
Software upgrades, a $2,500 cost, will be issued at no charge to you as long as you remain on the program, does not include hardware if required.. Electronic hardware, if required, for the above mentioned future software upgrades will be quoted to you. The 91000/Gen2 SuperControl will be under warranty as long as you remain on the program. Warranty includes parts and labor. Customer is to pay actual travel expenses. The machine will be under warranty as long as you remain on the program. Warranty includes labor only. Customer is to pay actual travel expenses. All machine replacement parts will available at a 20% discount as long as you remain on the program. Items such as cutter bits, fixture supplies, and spindle collets are excluded from this discount. Increase linear axis feedrates to 1200 to 1500 inches per minute, excludes the “Z” axis. Some machines may already have the increased linear feedrates. Model 67 machines only. Includes High Speed Head option, a $1,995 cost. Rotational axis speeds will be tripled and the acceleration rates doubled.. This option will require that some minor mechanical components be changed, these components are included. Some Model 67 machines may already have the High Speed Head option.Thats the Advanced Support Program. Designed to keep you competitive, designed to handle problems and designed to do both at the lowest possible cost. With this program Thermwood is joining in partnership with its customers. The fees collected are intended not only to fund the program but also to help fund an even higher level of research and product development, which is then used to update the very machines that funded the effort. We at Thermwood believe that with the Advanced Support Program everyone is the winner. We become even stronger in our market because of loyal customers. Our customers become stronger in their market because they are using the most advanced state-of-the-art technology available.
Join today and prosper!
To
check your machine's current software version:
press the "CTRL" and "V" keys simultaneously.
3-D
Rotary Helix Support
Added
support for 3-dimensional rotary helixes and
multiple rotary axes commands within all helical
arcs (2-D and 3-D).
Improved
File Overwrite Protection
This
protects against file loss due to accidental
file overwrite, erase, new part creation, etc.
Hand-Held
Block Stop
The
Hand-Held Programmer now allows the operator
to perform a Block Stop away from the control.
By pressing the "Jog" key on the
Hand-Held Programmer, a Block Stop is performed,
and program execution is halted.
Label
Quantity Increase
Maximum
label quantity has been increased from 99 to
1000.
Software
Version 4.25
Relative
Angle Movement (Axis 0)
Provides
an easy method to program a 5 axis machine with
rotary 4th and 5th axis to plunge on an angle or
compound angle without the use of trigonometry
to calculate the move. Axis zero (0) is designated
as the relative movement axis and when commanded
to move a given distance will move all the axes
necessary to make the router travel in the direction
it is pointing.
3-Point
Arc
The
3-Point Arc conversion has been improved for
working with rotary axis helical arcs. The
SuperControl now keeps the rotary axis in the
block of code after conversion, eliminating
the need to tab to the line and add them later.
Length
Compensation for Arcs
Length
Compensation now supports Arcs, 3-D Arcs and
all Helical Arcs.
Length
Compensation Display On/Off
The
upper left corner of the screen now displays
whether Length Compensation is On (active)
or Off (inactive).
Length
Compensation "On the Fly"
If
a program is stopped via Block Stop and a tool
table change is made to the currently active
tool, the SuperControl now automatically adjusts
to the new values upon a restart.
Tool
Holder/Turret Number Display
The
screen now displays the active Tool Holder
or Turret Number and enables operators to see
at a glance what tool should be in the router
spindle.
Dual
Table Pulse Wheel Programming
Operators
may now use the Pulse Wheel of the Hand-Held
Programmer directly to program on the second
table of a dual table machine.
New
Arc Creation Feature
Allows
arc centers to be defined in absolute while
programming.
3-D
Circle Macros for 5 Axis Machines
Macros
designed to automatically plunge into the middle
of the circle, move to twelve o-clock in a
straight line, complete a 360 degree circle,
move back to the center of the circle and then
retract out to the same location it was at
before performing the circle.
Quick
Shutdown
Perform
a quick system shutdown, safe and easily. Simply
press "alt-Q" simultaneously.
Pointer
Misalignment Message
This
message prompts the operator and warns of misalignment.
If a block stop is performed after start is
pushed and then the cursor is manually moved
from the current location and not put back
before the start, block step +, or block step
- are pushed again, it will warn of the misalignment.
World
Coordinate Program Values (G79)
This
new G-code is very similar to G90, except
that is always references machine Home regardless
of any active G92, G51, G54, G52L# or G53L#.
Part
Coordinate Set (G51)
This
redefines part zero relative to machine Home.
It doesn't perform any machine motions, and
cancels any previous G51 or active G92, G54,
G52L# or G53L#. Example: G51 X# Y#
Fixture
Offset (G52L#)
G52L#
redefines part zero relative to machine Home.
It doesn't perform any machine motions, and
references values stored in the fixture table
(which may contain up to 100 separate fixture
locations).
Fixture
Offset (G53L#)
The
G53L# redefines part zero relative to machine
Home. It performs an interpolated motion to
the values stored in the fixture table using
the last active feed rate, and cancels any
previous G53L# or any active G92, G51, G54,
G52L#.
Tool
Offset (G54)
This
G-code incrementally adjusts the current G92,
G51, G52L# or G53L# by the values stated. The
G54 values are defined by imagining the distance
and axis direction needed to get from the main
tool to the secondary tool. It does not perform
any machine motions.
Timer
Subprogram
Timer
Subprograms work by placing a subprogram at
the beginning of the program to mark the starting
point and then placing a subprogram at the
end marking the stopping point. The exact time
will be measured within one second of accuracy
and displayed on the SuperControl monitor.
Rapid
Traverse Teaching Capability:
The
SuperControl now allows "G00" Rapid
Traverse motions to be entered directly from
the Hand Held Programmer. To enter a move as
a rapid traverse use the normal line teach
function, but instead of just pressing the
enter key, press Shift + Speed + Enter and
the move will automatically be entered as a
rapid traverse move (G00).
Rapid
Traverse By-Pass Code:
M48
and M49. When M48 is executed it allows control
over G00 motions with the Feed Rate Override
knob. The M48 causes rapid traverse lines to
move at normal G01 acceleration rates but always
at top machine speed. The M49 or a HOME routine
sets this back to standard, where G00 moves
are not affected by the Feed Rate Override
and move at high acceleration rates. This feature
is very useful for proofing programs. Gives
you control over rapid moves via the Feed Rate
Override Knob without having to modify all
lines that are assigned to rapid traverse within
a part program.
Real
Time Tool Life Monitoring:
Tool
life is now more accurate than the previous
method. With the new system the SuperControl
will only reduce the life of the active tool
if machine motion is detected and the spindle
is on (if detectable).
Tool
Life Wear Factor:
This
feature allows the programmer to force the
tool life to diminish at a faster rate. This
is useful for programs that may use the same
tool to cut a multitude of different materials.
For example, a tool may last longer machining
oak vs. walnut and the tool life is set for
the max life for oak. So, if it is determined
that walnut wears the tool 1.5 times faster
then oak, then the following syntax can be
placed into the part program to adjust the
wear factor. Syntax: [WEARFAC 1.5].
Automatic
Tool Substitution Feature:
This
feature is designed for tool changing machines.
It allows the programmer to set a substitute
tool to be called automatically once the life
has expired on the main tool used. When a tool
is called the SuperControl checks if this tool's
life is expired, if it is it will automatically
call the next tool assigned as a substitute
for the called tool, as long as its life is
not expired as well. The only limit to the
number of substitute tools that can be set
is the capacity of the tool changer itself.
Tool
Management System (5-Axis):
Tool
Management System now implemented for 5-axis
machines.
Full
Label Scan Capability:
The
SuperControl now has the capability to scan
entire programs for labels. This allows extremely
large programs that contain labels to execute.
Vertical
Axis Clearance Motion Suppression:
It
is now possible to inhibit the "Z" axis
clearance motion when changing from one tool
to another on the same actuator. The system
automatically raises the 'Z" axis to the
full up, HOME position when you change from
one tool to another to assure clearance. In
some cases, you may not need this, for example
a dual spindle horizontal drill. When you change
from drilling with one end of the spindle to
other, it may not be necessary to perform the
clearance motion. It is now possible to inhibit
this clearance motion in these instances. Requires
the following syntax !No_Z_Up! to be
entered into the Description field of the tool
setup screen.
QCore SuperControl Features |