Tommy Wieler wrote:Our favorite method is to use additional part clearance, and leave a skin before final outline, although I plead guilty to adhesive and nails as well. But hands? Really?? Not sure I have the guts to hold down a small part by hand with a router bit spinning at 20000RPM within a few inches of my hand.
I recently saw the after effects of someone trying to use their had to hold a part down. They were cutting acrylic and the material started to lift. He went to hold the material down and at about that time it broke and piece stuck to the bit. Cut a couple of his fingers really good.
From the tips side of things, if you have a large run of small parts to do, we have been known to make some fixture boards. We take a sealed piece of 3/4 MDF and use it to replace the tableboard and wasteboard. Pocket out the area where the parts are going to go, cut a channel for the foam to fit into for a gasket around the edge of the pocket to seal the part into the pocket, drill holes all the way through the pocketed area to get vacuum from underneath the board, and then cut channels that lead to the holes for vacuum to distribute throughout the pocket. If this were going to be a fixture board I plan to use more often in the future, I'd spring for some StarBoard or the likes so I don't have to worry about the fixture board getting wonky like MDF would, but for a relatively decent price and a little bit of set up time you can have a good fixture board.
-Clint-